Production Manager

Job Summary:

We are seeking a highly skilled and experienced Production Manager to oversee all production activities at our flow meter manufacturing unit. The ideal candidate will be a Mechanical Engineer with expertise in managing end-to-end production processes, ensuring timely manufacturing, maintaining quality standards, and optimizing operations for efficiency and cost-effectiveness.

Key Responsibilities:

1. Production Planning & Execution

• Develop and implement a production plan in alignment with sales forecasts and customer requirements.
• Ensure efficient utilization of manpower, machines, and materials to meet production targets.
• Monitor daily production output and take corrective actions if targets are not met.
• Coordinate with design and R&D teams for any modifications, improvements, or new product developments.

2. Raw Material & Inventory Management

• Oversee procurement and inward inspection of raw materials (stainless steel, brass, sensors, electronic components, etc.).
• Work closely with purchase and supply chain teams to maintain optimal inventory levels and avoid production delays.
• Ensure proper storage, handling, and traceability of materials.

3. Process Optimization & Cost Control

• Implement Lean Manufacturing, Six Sigma, or other best practices to optimize production processes.
• Minimize waste, rework, and defects by implementing continuous improvement initiatives.
• Reduce production costs without compromising on quality and performance.

4. Quality Control & Compliance

• Ensure that all instruments meet quality standards and specifications before dispatch.
• Work closely with Quality Assurance (QA) and Quality Control (QC) teams for inspections, testing, and calibration.
• Maintain ISO 9001, ISO 14001, and other regulatory compliance requirements.
• Handle customer complaints and non-conformance issues by implementing corrective and preventive actions (CAPA).

5. Team Management & Training

• Lead and supervise production staff, machine operators, and technicians.
• Conduct training sessions on manufacturing best practices, safety protocols, and equipment handling.
• Motivate and develop team members to enhance productivity and skill sets.

6. Machinery & Equipment Maintenance

• Ensure regular maintenance and calibration of CNC machines, welding machines, pressure testing setups, and other critical production equipment.
• Coordinate with the maintenance team for preventive and breakdown maintenance schedules.

7. Dispatch & Logistics Coordination

• Plan and oversee final inspection, packing, and dispatch of flow meters to customers.
• Coordinate with logistics and warehouse teams for smooth and timely delivery.

8. Reporting & Documentation

• Maintain daily, weekly, and monthly production reports for management review.
• Document SOPs, work instructions, and production workflows.
• Track and analyze KPIs like production efficiency, rejection rate, and cost per unit.

Key Requirements:

• Education: BE/BTech in Mechanical Engineering (preferred) or related field.
• Experience: Minimum 5-8 years in manufacturing, preferably in flow meters, instrumentation, or precision engineering.
• Strong knowledge of machining, welding, assembly, and calibration processes.
• Experience in ERP software for production planning and inventory control.
• Familiarity with ISO 9001, ISO 14001, and other industry standards.
• Strong leadership, problem-solving, and decision-making abilities.
• Excellent communication and coordination skills with cross-functional teams.